Crusher Bucket

Working Principle of Motek Crusher Bucket

 

The crusher bucket is usually installed on excavators, using the hydraulic power of excavators. The excavator driver controls the crusher bucket by operating the foot valve in the cab, relying on the strong clamping of the jaw plates to crush the stones. It is widely used in the crushing of various ores and bulk materials in the mining, smelting, building materials, highways, railways, water conservancy and chemical industries.

Specifications of Motek crusher bucket
 

Crusher Bucket is a machinery designed to be attached to excavators and similar heavy equipment. Its primary function is to crush a variety of materials on-site, such as rock, concrete, and asphalt, into smaller, more manageable pieces. This versatile tool is widely used in the construction, demolition, recycling, and mining industries due to its ability to reduce waste volume, lower transportation costs, and enhance productivity.

 

Content MTC200 MTC250 MTC330
Applicable Excavator(MT) 20-25 25-30 30-40

Bucket Capacity(m³)

0.8 1.0 1.3

Product Size(mm)

2080*1425*1600 2500*1425*1800 2500*1650*1800

Bucket Width(mm)

910 910 1300

Bucket Height(mm)

460 510 510

 

Crusher bucket

advantages of motek crusher bucket

 

crusher bucket

 Motek crusher bucket drives by belt, which reduces the damage of crushing vibration to the hydraulic system

 The excavator can work with a single pump to operate Motek crusher bucket, without the need for dual pump confluence.

 The installation is simple and convenient, no need to be connected to forward and reverse rotation, normal crushing hammer pipelines are sufficient.

 The opening width and height of Motek crusher bucket are the largest in China, with high output.

 The excavator can work with low working pressure, 23MPA hydraulic pressure can achieve high-yield crushing

 Even if the jaw plate is worn, the shape and size of the output can be guaranteed same as customers demands.

 The efficient hydraulic system of Motek crusher bucket can ensure that the hydraulic system of the excavator does not overheat even in harsh high temperatures or high-intensity continuous operations.

 

 

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Trustworthy & Reliable Screening Bucket Manufacturer
cruhser bucket

why choose our products

 

Motek is leading manufacturer in China on construction machinery attachments, for over 20 years industrial experience. Motek independently develops innovative patented technologies such as special material blades, drive systems, and hydraulic control systems. This makes our products have excellent stability, reliability, and economy.

 

At the same time, Motek can provide customized services based on customer requirements and actual working conditions to meet the differentiated needs of different customers. Motek has a professional in-situ (on-site) solidifying construction team. Since its establishment, it has completed more than 2 million cubic meters of solidifying construction, making it one of the largest and most professional construction teams in China.

 

Unique Product Design

Motek has many products patents, which ensure our products perfect step by step in the development. And combined with our own construction experience, our products can adapt to various hard working conditions.

Professional Service

We have over 20 years of industrial experience and complete production management, quality supervision, 7*24h sales service. We also provide OEM&ODM services.

Good Price

After experiencing the quality of Motek, you will know that our price is very advantageous. Low price is not surprising, but high quality and high cost performance are.

Quick Delivery

Motek usually has stock, products can be delivered out in 7-15 days. For customization, we can ship out in 30 days. All products shipped out with export standard packing.

 

 

Features of Crusher Bucket
 

Efficient Material Processing

A crusher bucket can process a large volume of materials right on the job site, eliminating the need for transportation to a separate processing facility. This can save time and money on transportation costs and increase job site efficiency.

Recycling on Site

By using a crusher bucket, you can recycle all kinds of materials, including concrete, asphalt, and demolition debris. Recycling on site reduces waste and environmental impact while also providing cost savings.

Increased Productivity

Using a crusher bucket can also increase your productivity by streamlining the excavation process. With a crusher bucket, you can crush and reuse materials directly on the job site, reducing the need for manual labor and heavy equipment.

 

 
Accessories of Motek Crusher Bucket

 

Jaw Plates
The jaw plates are the primary crushing mechanism. The fixed jaw plate is mounted to the body of the bucket and remains stationary, while the movable jaw plate is connected to a hydraulic cylinder that drives its motion. The material is crushed as the movable jaw plate moves towards the fixed jaw under the force applied by the hydraulic system.

 

Hydraulic Cylinder
The hydraulic cylinder is responsible for the movement of the movable jaw plate. It is powered by the excavator's hydraulic system, converting the hydraulic pressure into mechanical force to open and close the jaws.

 

Bucket Body
This is the main structural component of the crusher bucket. The body holds all the components together and is designed to withstand the extreme forces involved in the crushing process. It also serves as the mounting point for the attachment to the excavator.

 

Hydraulic Hoses and Couplings
These are necessary to connect the crusher bucket to the excavator's hydraulic system. The hoses transfer the hydraulic fluid from the excavator to the cylinder, while the couplings provide a secure and quick connection.

 

Pivot Pin and Bushing
The pivot pin and bushing allow the movable jaw to rotate, crushing the material. The bushing reduces friction and wear between the movable jaw and the body of the bucket.

 

Excavator Mounting Plate
This plate is designed to attach the crusher bucket to the excavator arm. It is critical for ensuring the stability and safety of the attachment during operation.

 

Adjustment Mechanism
Allows for the setting of the gap between the fixed and movable jaws. This setting determines the size of the crushed material output.

 

Control System
Modern crusher buckets often come with a control system that allows the operator to monitor and adjust various functions, such as the jaw opening, directly from the excavator cab.

 

How to Choose Your Crusher Bucket
 

 

 

Bucket Size
One of the most important factors to consider when choosing a crusher bucket is the size of the bucket. The bucket size should be compatible with the excavator you are using so that it can handle the load capacity and crushing power necessary to complete the job efficiently.

 

Compatibility With Excavators
It's important to ensure that the crusher bucket you choose is compatible with the excavator you plan to use it with. Check the manufacturer's specifications to ensure that the bucket can be fitted to your excavator and will work effectively with it.

 

Additional Features
Many crusher buckets come with additional features that can improve their performance and versatility. Look for features such as an adjustable jaw, hydraulic system, and interchangeable blade sets that can increase efficiency and productivity on the job site.

 

How To Maintain Crusher Bucket
 

Daily Inspections

Crusher Bucket inspection is the first line of defense against potential issues. Therefore, it's essential to check for signs of wear and tear, loose bolts, and any unusual noises or vibrations. Besides, you need to Inspect belts, pulleys, and gears for any visible damage.

 

Cleaning And Lubrication

Follow the manufacturer's guidelines for lubrication intervals and use recommended lubricants, paying special attention to bearings, gears, and other moving parts. Besides, use manufacturer-recommended cleaning techniques and tools to eliminate dirt, grime, and contaminants without introducing moisture or damaging sensitive components.

 

Checking Fluid Levels

Regularly check the fluid levels, including hydraulic and oil levels. Low fluid levels can lead to overheating and severe damage to the machinery. Ensure that fluids are topped up according to the manufacturer's recommendations and that there are no leaks.

Concrete Crusher Bucket For Excavator

 

Advanced Maintenance Techniques
 

Using Diagnostic Tools

Diagnostic tools can provide valuable insights into the health of your equipment. Tools like vibration analyzers, thermographic cameras, and oil analysis kits can detect issues that are not visible to the naked eye. Using these tools helps in identifying problems before they become serious.

Implementing Predictive Maintenance

Using predictive maintenance tools like lubricating oil temperature sensors and lubricating oil filter condition indicators, you can gather machine data promptly to compare the current condition with the normal state.

 

 
Certificate

 

productcate-1-1

 

 
Frequently Asked Questions

 

Q: What is a Crusher Bucket?

A: A Crusher Bucket is a hydraulic attachment for excavators designed to crush and process materials on-site. It efficiently reduces the size of materials like concrete, asphalt, and rock, directly on the job site, without the need for additional crushing equipment.

Q: How does a Crusher Bucket work?

A: The bucket, powered by the excavator's hydraulic system, contains a fixed and a moving jaw. When the excavator arm closes the jaws, the materials are crushed between them to the desired size.

Q: What materials can a Crusher Bucket handle?

A: Crusher Buckets are versatile and can handle a variety of materials including rock, concrete, asphalt, bricks, and some types of soil. Their effectiveness depends on the material’s hardness and the bucket’s specifications.

Q: What are the benefits of using a Crusher Bucket?

A: Benefits include cost savings from reduced transportation costs for waste, on-site recycling, and the ability to produce reusable materials. They also enhance efficiency and productivity on construction sites.

Q: Is it easy to install a Crusher Bucket?

A: Installation is relatively straightforward but requires the correct attachment to the excavator’s hydraulic system. Compatibility with the excavator is crucial for proper function.

Q: How does the output size of crushed material get adjusted?

A: The size of the output material can be adjusted by changing the distance between the jaws. This can be done manually or with an electronic system, depending on the model.

Q: What is the durability of a Crusher Bucket?

A: Crusher Buckets are built to be durable. They are made from high-strength steel and have replaceable wear parts to ensure longevity.

Q: Can a Crusher Bucket be used for different types of excavators?

A: Yes, but the bucket must be compatible with the excavator’s weight class, hydraulic system, and attachment system to ensure safe and efficient operation.

Q: What maintenance does a Crusher Bucket require?

A: Regular maintenance includes checking and replacing wear parts, inspecting the hydraulic connections, and keeping the bucket clean to ensure optimal performance.

Q: How does a Crusher Bucket impact the environment?

A: By enabling on-site recycling, Crusher Buckets reduce transportation emissions and promote sustainable waste management practices.

Q: Is it possible to use a Crusher Bucket in confined spaces?

A: Yes, smaller models can be used in confined spaces as long as the excavator can safely operate in that area.

Q: What is the cost of a Crusher Bucket compared to traditional crushing equipment?

A: Crusher Buckets can be more cost-effective in the long run due to their mobility and the elimination of transportation costs. However, upfront costs can vary widely based on size and specifications.

Q: How does a Crusher Bucket handle wet materials?

A: While wet materials can be more challenging due to potential clogging, many modern Crusher Buckets are designed to handle wet conditions with special features like drainage holes.

Q: Can a Crusher Bucket be used for mining operations?

A: In small-scale mining or for processing materials at the surface, a Crusher Bucket can be a useful tool for crushing rocks and ores.

Q: What safety measures should be taken when operating a Crusher Bucket?

A: Safety measures include ensuring all safety protocols of the excavator are followed, avoiding overloading the bucket, and ensuring operators are properly trained.

Q: What is the role of the excavator in the operation of a Crusher Bucket?

A: The excavator provides the power for the Crusher Bucket through its hydraulic system and controls the movement of the bucket around the site.

Q: How does the use of a Crusher Bucket affect a construction project’s timeline?

A: By processing materials on-site, a Crusher Bucket can streamline the project timeline by reducing the time and logistics required for off-site material processing.

Q: What are the wear parts of a Crusher Bucket?

A: Wear parts include the jaws, teeth, and liners, which are designed to withstand the crushing forces and can be replaced when worn.

Q: Can a Crusher Bucket be used for asphalt recycling?

A: Yes, Crusher Buckets are commonly used for recycling asphalt into smaller pieces that can be reused in road construction.

Q: What is the impact of using a Crusher Bucket on waste management strategies?

A: By reducing waste volume and facilitating on-site recycling, Crusher Buckets can significantly improve waste management strategies, reducing landfill use and promoting sustainability.

Q: How does the size of the Crusher Bucket affect its performance?

A: Larger Buckets: Typically have higher material processing capacity, allowing for more material to be crushed in a single cycle. This can lead to higher output rates per hour. Smaller Buckets: Have a lower processing capacity but can be more suitable for precise, detailed work or tight spaces where maneuverability is more critical than throughput.

Q: Are there any specific regulations or standards for using Crusher Buckets?

A: Using Crusher Buckets, like any heavy equipment or machinery, is subject to specific regulations and standards that are designed to ensure safety, efficiency, and environmental compliance. These guidelines can vary significantly depending on the jurisdiction and the industry standards applicable in your region.

Q: How does the design of a Crusher Bucket impact its efficiency?

A: The design, including the size of the jaws and the crushing mechanism, directly affects the bucket’s efficiency and the size of the output material.

Q: What are the environmental benefits of using a Crusher Bucket?

A: The primary environmental benefits include reduced emissions from transportation, reduced landfill waste, and promotion of recycling and sustainable construction practices.

Q: What are the potential drawbacks of using a Crusher Bucket?

A: Drawbacks include the initial investment cost, the need for compatible excavator models, and potential limitations in processing extremely hard or large materials. However, these are often outweighed by the long-term benefits.

 

 

 

As one of the leading crusher bucket manufacturers and suppliers in China, we warmly welcome you to buy crusher bucket for sale here from our factory. All customized products are with high quality and competitive price. crusher bucket electronics, crusher bucket teeth, portable crusher bucket

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